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CASE DEF Sensor

How to Replace a DEF Sensor on a Case CX350D Excavator

The Diesel Exhaust Fluid (DEF) system on modern heavy equipment, like the Case CX350D excavator, is a critical component in reducing harmful emissions. One of the essential parts of this system is the DEF sensor, which monitors the level, quality, and temperature of the DEF fluid. If the DEF sensor fails, the machine may reduce power or even stop working entirely. Replacing a DEF sensor is a task that requires attention to detail, but with the right tools and instructions, it can be accomplished efficiently. This article will guide you through the process of replacing the DEF sensor on a Case CX350D excavator.

Tools and Materials Needed:

  • Replacement DEF sensor
  • Wrenches (appropriate sizes for the sensor and related components)
  • Screwdrivers
  • Clean cloths
  • Safety gloves
  • Safety goggles
  • Container for capturing DEF fluid (optional)

Step-by-Step Guide

1. Safety First
  • Shut Down the Excavator: Ensure the excavator is parked on a level surface. Turn off the engine and remove the key from the ignition.
  • Disconnect the Battery: To avoid electrical shorts or accidental startups, disconnect the battery terminals. Start by disconnecting the negative terminal, followed by the positive terminal.
2. Locate the DEF Sensor
  • The DEF sensor is typically mounted on or near the DEF tank. On the Case CX350D, the DEF tank is usually located at the rear of the machine, close to the fuel tank. Refer to the machine’s manual if you’re having trouble locating it.
3. Drain the DEF Tank (Optional)
  • If the DEF tank is full or if you suspect DEF fluid may spill during the replacement, consider draining the DEF tank. Use a clean container to capture the fluid for reuse if it’s still good.
4. Remove the Old DEF Sensor
  • Disconnect the Wiring Harness: Begin by disconnecting the wiring harness connected to the DEF sensor. Depending on the model, this may require you to press a tab or loosen a connector.
  • Loosen the Sensor: Using the appropriate wrench, carefully loosen the DEF sensor from its mounting location. Be cautious not to damage the surrounding components.
  • Remove the Sensor: Once loose, carefully remove the sensor from its position. There may be some DEF fluid leakage, so have a cloth or container ready to catch any drips.
5. Install the New DEF Sensor
  • Inspect the New Sensor: Before installation, ensure the new DEF sensor is clean and free of any manufacturing debris.
  • Mount the Sensor: Screw the new DEF sensor into the mounting position by hand first to avoid cross-threading. Once it’s in place, tighten it with the appropriate wrench, ensuring it’s secure but not over-tightened.
  • Reconnect the Wiring Harness: Attach the wiring harness to the new DEF sensor. Ensure the connection is secure and that there are no loose wires.
6. Test the Installation
  • Reconnect the Battery: Once the new sensor is installed, reconnect the battery, starting with the positive terminal followed by the negative terminal.
  • Start the Excavator: Turn on the excavator and let it run for a few minutes. Check the dashboard for any warning lights or error codes related to the DEF system.
  • Check for Leaks: Inspect the area around the new DEF sensor for any DEF fluid leaks. If you drained the tank, you can now refill it with the captured fluid or fresh DEF fluid.
7. Final Checks
  • Monitor the DEF System: After installation, monitor the DEF system during operation to ensure that everything is functioning correctly. Look out for any abnormal behavior such as error codes or DEF system warnings.
8. Dispose of the Old Sensor
  • Dispose Properly: DEF sensors contain materials that should be disposed of properly. Check with your local waste disposal facility for guidelines on disposing of electronic components.

Conclusion

Replacing the DEF sensor on a Case CX350D excavator is a manageable task with the right tools and knowledge. Regular maintenance of the DEF system is crucial to the overall performance of your machine and compliance with emission standards. By following these steps, you can ensure that your excavator remains in good working order, minimizing downtime and potential costly repairs. Always refer to the manufacturer’s manual for specific instructions related to your machine.

Our CASE Emulator will emulator the DEF Sensor, contact us today if you need to bypass the DEF sensor and have your machine runnning again.